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Development of a large number of mould and die industry drives the machine tools and other processing equipment demand

2014-3-31    Source:    Author:佚名  Browse:   

China's mold industry scale of production has accounted for nearly 10% of the total world, the third-biggest in the world, second only to the day, the United States.With the rapid development of China's mold industry, the demand for machine tools and other processing equipment, also for machine tool enterprises put forward higher technical requirements.

As we all know, the mould for single production, and with a particular user, the process characteristics (mold parts) to participate in product design, mould per piece product complex, large amount of processing procedures, the unit price is high.

Mold in the manufacturing process, in particular, should be in accordance with user requirements for the design of innovation and modification, in the process of installation and debugging is to constantly change and adjustment, the timely monitoring is very important, this is the mould processing equipment, measuring equipment, puts forward the special requirements.The current mould manufacturing are believed to be the developing direction of mold design, analysis and manufacture of three-dimensional;Mold software function integration, network, intelligence;No PIC of mold production;Single high precision parallel processing;Less humanization, unmanned processing.For nc machine tool meet the high speed, high dynamic accuracy, high rigidity, high thermal stability, reliability, and has the personalized characteristic of control system, all kinds of advanced software overall openness and compatibility of nc machine tools.

Electric machine tool is an important equipment of mould processing, due to more than 80% of the electric processing equipment used for mould processing, so the domestic electric processing equipment companies are mostly to meet the needs of mold industry development electric processing equipment.In 2007, China imported 3336 sets of machining equipment, imported electrical machine bed sheet sets the average price of $80000, with average price vertical machining center is the same as the imported, South Korea, Taiwan machine tool machine tool of mid-range models have good cost performance, has great attraction for domestic mold enterprise.

With the development of mould to a higher level of processing equipment put forward special requirements including:

One is forming part of the increasingly large parts and the high productivity requirements of more than a mold cavity, the increasingly large mould, large-tonnage big mould can reach 100 tons, a die hundreds, thousands of cavity, the cavity mould processing equipment must have the big table, increase Y Z axis stroke, but also has a large bearing, high rigidity, high consistency;Second, as the steel material hardness higher demands, mould processing equipment with high thermal stability, reliability;Three is the complicated cavity and multifunctional composite mould, as parts of complicated shape, must improve the level of mould design and manufacture of a variety of groove, a variety of material in a mold forming or assemble components of multifunctional composite mould, requires large amount of processing programming procedures, have Gao Shenkong cavity comprehensive cutting capacity and high stability, improved the processing difficulty;Four is mould processing compound, high efficiency for the fine machining equipment of more attention.High speed milling of machinable high hard materials, stable machining, cutting force is small, the workpiece temperature deformation, and many other advantages to make mould for high speed machining enterprise value;Five is the mold of 3 d surface precision machining, puts forward the requirement of high precision dynamic performance, high speed and high precision but also in the machine tool of high rigidity, high thermal stability, high reliability, and quality control system of cooperation become possible;Six is processing technology and the technique of green products is within the scope of the enterprise into consideration when purchasing equipment;Seven is a measuring technique of composite applications, high speed measuring and reverse engineering become push mold involved in product development, design, technology development direction.

Mould manufacturing ability and level of high and low has become an important symbol of national innovation ability, mold manufacturing equipment is excellent is directly related to the level of mould technology.Therefore, in the hope that the domestic machine tool enterprises to attach importance to this potential market, as China's mold industry to provide more high level of processing equipment.